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Parallel Keys with Round Ends vs. Flat Keys — Why They’re Easier to Install and More Durable

  • Writer: 翰君 陳
    翰君 陳
  • Oct 9
  • 2 min read

Although it may look insignificant, the flat key plays a crucial role in preventing slippage and ensuring stable torque transmission between rotating components.


But did you know there’s an upgraded version that’s even easier to install and more durable — the Parallel Key with Round Ends?While it looks almost identical, its rounded ends greatly improve installation efficiency and service life.


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What is a Parallel Key with Round Ends?

Parallel Keys with Round Ends
Parallel Keys with Round Ends





A Parallel Key with Round Ends is a type of flat key whose two ends are machined with an R-shaped curve, manufactured according to the JIS B 1301 standard.







In simple terms, it locks components onto a shaft so they rotate together without slipping.Compared to the traditional square-end flat key, the rounded design slides smoothly into the keyway, making installation and removal easier while reducing wear on the key slot edges.


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Key Differences Between Flat and Round-End Keys


Comparison

Flat Key

Parallel Key with Round Ends

Shape

Square ends

Rounded ends for smoother insertion

Installation

Needs hammering and alignment

Slides in easily, even by hand

Removal

Often requires tools to pry out

Round ends make removal easier

Impact on Keyway

Sharp corners may damage edges

Rounded ends distribute pressure evenly

Durability

May seize or deform over time

Longer life with balanced stress

Typical Use

Motors, gears, pulleys

Machine tools, automation systems

Flat Key vs. Round-End Key — Comparison Chart
Flat Key vs. Round-End Key — Comparison Chart

Overall, round-end keys cost only 5–10% more than standard flat keys, due to the extra machining (R-end) and tighter precision requirements — a small price for much higher convenience and longevity.


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Features, Materials, and Applications


Main Feature

Recommended Material / Treatment

Typical Applications

Stable torque transmission, anti-slip

S45C carbon steel (heat-treated)

Motor & gear positioning

Easy installation / removal, no damage to shaft

SUS304 stainless steel

Couplings & drive shafts

Long-term stability, anti-looseness

S45C (heat-treated) / SUS316

Pumps, compressors, linkages

High-precision fit, repeat assembly

SUS316 stainless steel (chemical-resistant)

Machine tools, automation systems

Corrosion & rust protection

SUS304 / SUS316 (passivated)

Outdoor or humid environments

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How to Choose the Right Size


Parallel Keys with Round Ends
Parallel Keys with Round Ends


When choosing a parallel key with round ends, the goal is a perfect fit — not too tight, not too loose.

Example: 10 × 10 × 15 S45C

  • Width (10 mm) → Matches keyway width

  • Height (10 mm) → Matches keyway depth

  • Length (15 mm) → Matches the hub thickness








✔ Match the key size to the shaft diameter.

✔ Confirm the keyway depth so the key neither protrudes nor under-engages.


In short:

Choose a key that slides smoothly into the slot without play.If unsure, just tell us your shaft diameter — Sheng Fong Precision will recommend the optimal size.


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Why Choose Sheng Fong Precision?


  • Complete materials → S45C, SUS304, SUS316

  • Standard-compliant sizes → JIS B 1301 / DIN 6885

  • Reliable quality → Every batch checked for size & tolerance accuracy

  • Flexible production → Supports small-lot orders & custom lengths / surface finishes

  • Expert support → We’ll help you choose the right key for your application


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📩 Contact us via LINE (ID @ s9000) for quick key selection advice.

🛒 View the full specifications: https://lihi3.me/wD5X9


 
 
 

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